Should I Build a Pergola with 4x4 or 6x6?
- Bjørn Content Team
- Aug 26
- 2 min read

When you’re planning a pergola, one of the first decisions you’ll face is what size lumber to use for the posts and beams. The two most common options are 4x4 and 6x6, and while both are excellent choices, the best option really depends on your specific project details. Let’s break down the key differences to help you decide. So let's break down the question: "Should I Build a Pergola with 4x4 or 6x6?"!
Cost Considerations
If budget is a top priority, 4x4 lumber is generally the more economical choice. The timbers themselves are less expensive than 6x6, and because they use less material, the brackets for a 4x4 build are also more affordable. For smaller pergolas or projects where cost savings are important, 4x4s can make a lot of sense.
Weight and Support

Another important factor is the weight of your build. 4x4 pergolas are lighter, making them better suited for projects where the structure will sit on a deck or surface that may not have substantial support beneath it. If you’re building on a rooftop deck or over a raised patio, 4x4 timbers can be a practical and safer choice.
On the other hand, 6x6 timbers are more robust. They’re less likely to sag over time and provide a sturdier, longer-lasting framework—especially for larger structures.
Aesthetic Appeal

Pergolas aren’t just about function; they’re also a statement piece in your outdoor space. 6x6 timbers create a more grand and substantial look, complementing larger patios or backyards beautifully. If you want your pergola to stand out as a centerpiece, 6x6 is the way to go.
By contrast, 4x4 timbers offer a sleeker, lighter profile. They’re ideal for smaller builds or spaces where you want the structure to feel airy and less dominant.
Practical Uses
When it comes to additional features, 6x6 timbers excel. If you plan to add a roof, shade panels, or even fixtures like a porch swing, a 6x6 structure will support these much better than 4x4. They can handle extra load and stress with more stability, giving you peace of mind if you’re hanging heavy features. Shop pergola kit brackets here.
The Bottom Line
So, should you build with 4x4 or 6x6?
Choose 4x4 if you’re keeping costs down, building a smaller pergola, or setting it on a deck with lighter support.
Choose 6x6 if you want a more impressive aesthetic, plan to add a roof or swing, or are building a larger pergola where strength and longevity are top priorities.
At the end of the day, the right choice depends on the details of your project—your budget, your design goals, and how you plan to use the pergola. Either way, you’ll end up with a beautiful outdoor structure that enhances your space for years to come.




